Posted by Marian Vasilescu on March 28, 2024 in Manufacturing
Radar level measurement wholesale manufacturer with kaidi86.com: When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced. Discover extra information at radar level transmitter.
Working principle: Tube in the liquid level meter has a magnetic float, float design, according to the proportion of medium float magnet steel and container liquid level at the same level, wholesale liquid level gauge in a semiconductor magnetel liquid level gauge sensor LED display scale, and orderly arranged from top to bottom, and LED module corresponding to the magnetic field magnetic sensor, the magnetic semiconductor, triggering the corresponding digital circuit, liquid level above the red LED display, The LED below the liquid level gauge is displayed in green, the red in gas phase, and the green in liquid phase. The red-green junction is the actual liquid level in the container.
What are the characteristics of radar water level meter? All measuring components are designed in an integrated manner, and there is no mechanical wear during measurement. Because the measurement is a non-contact measurement, it is not affected by the physical properties such as the density and concentration of the water body, it is not easy to be washed away by floods, has a long service life and is easy to maintain. The advantages of the radar level transmitter are obvious. The editor warmly reminds that to choose the right one, it is still necessary to meet your own situation.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. See extra information on https://www.kaidi86.com/. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
Mechanical interference, the so-called mechanical interference, means that some components inside the radar level sensor will also vibrate due to the large-scale vibration or impact of the external machine, and even undergo displacement and deformation, which may also cause the pointer of the instrument head to loosen and cause measurement. error. In this case, we usually use spacers, shock springs, etc. to cushion the shock.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.
Radar level measurement extends its capabilities to solids silos by offering tracking of materials, powders and other solid substances. This application is crucial in sectors such as agriculture, food processing and cement manufacturing. Agitated Media- Certain industrial processes involve liquids that can present challenges for level measurement. Radar sensors, designed to handle surface turbulence, ensure measurements in dynamic settings. Hygienic Environments- Industries with hygiene requirements like pharmaceuticals and food processing utilize radar sensors with non-contact designs. These sensors guarantee product quality and safety by providing precise level data.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.