Posted by Marie Poppins on June 3, 2023 in Industrial
Excellent 2 axis cnc lathe manufacturer: How does a swiss lathe machine work? A swiss lathe machine, also known as a sliding headstock lathe or swiss screw machine, is a precision turning tool used to produce intricate and small parts. Unlike conventional lathes that hold the workpiece in place while the cutting tool rotates around it, a Swiss lathe holds the bar stock firmly in place while the headstock slides along its length. One of the unique features of a Swiss lathe is its guide bushing located close to the cutting edge. This reduces vibrations and increases accuracy by providing support for long and thin parts during machining. The workpiece moves forward through this bushing when being cut using rotating tools mounted on gang slides which move simultaneously with each other. Find even more information at China cnc lathe machine.
Additionally, as many Swiss lathes incorporate a secondary spindle, or ‘sub-spindle’, they also incorporate ‘live tooling’. Live tools are rotary cutting tools that are powered by a small motor independently of the spindle motor(s). Live tools increase the intricacy of components that can be manufactured by the Swiss lathe. For instance, automatically producing a part with a hole drilled perpendicular to the main axis (the axis of rotation of the spindles) is very economical with live tooling, and similarly uneconomical if done as a secondary operation after machining by the Swiss lathe is complete. A ‘secondary operation’ is a machining operation requiring a partially completed part to be secured in a second machine to complete the manufacturing process. Generally, advanced CAD/CAM software uses live tools in addition to the main spindles so that most parts that can be drawn by a CAD system can actually be manufactured by the machines that the CAD/CAM software support.
A Swiss-style lathe is a specific design of lathe providing extreme accuracy (sometimes holding tolerances as small as a few tenths of a thousandth of an inch—a few micrometers). A Swiss-style lathe holds the workpiece with both a collet and a guide bushing. The collet sits behind the guide bushing, and the tools sit in front of the guide bushing, holding stationary on the Z axis. To cut lengthwise along the part, the tools will move in and the material itself will move back and forth along the Z axis. This allows all the work to be done on the material near the guide bushing where it is more rigid, making them ideal for working on slender workpieces as the part is held firmly with little chance of deflection or vibration occurring. This style of lathe is commonly used under CNC control.
CNC Vertical Mills generally have a single spindle, automatic tool changer, work table and CNC Control. The spindle on a CNC Machining Center can have a wide range of speeds depending on what material is being cut and the depth of cut that is required. Typical spindle speed ranges from 0 to 10,000 RPM. Higher speeds are used for lighter materials including graphite and aluminum among others. Higher speeds can reach 12,000 RPM up to 50,000 RPM and higher.
The structure of the vertical machining center is conducive to cooling. Since the coolant sprays the coolant from top to bottom, it can be sprayed directly onto the high-temperature workpieces and tools during processing; The structure of the vertical machining center is relatively simple, so its field of vision is very wide. It can observe the running track of the tool, and it is also convenient to debug, observe and modify the parameters. It is also convenient to measure the workpiece. When a problem is found, it will stop immediately for processing and modification. See even more details at https://www.jsway-cnc.com/.
As a professional CNC lathe machine manufacturer, JSWAY offers best quality CNC lathe to customers, China CNC turning factory. The company has a perfect production management process, which guarantees the quality of the product. CNC lathe machine is one of the most widely used CNC machine tools, with the features of high processing precision and stable processing quality; high degree of automation to reduce labor intensity; high precision, rigidity and productivity. One station purchase!we have 2 axis lathe, multi axis lathe center,machining center,swiss lathe,can fullfill your complecated process requirement.
The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine via a post processor, and then loaded into the CNC machines for production. Since any particular component might require the use of a number of different tools – drills, saws, etc., modern machines often combine multiple tools into a single “cell”. In other installations, a number of different machines are used with an external controller and human or robotic operators that move the component from machine to machine. In either case, the series of steps needed to produce any part is highly automated and produces a part that closely matches the original CAD design.