Posted by John Concrane on July 17, 2024 in Business
Dry type transformer supplier with Canwin: When these harmonic currents flow through a transformer, they can cause increased core losses due to hysteresis and eddy currents. Hysteresis loss is related to the magnetization and demagnetization of the transformer’s core material in response to the alternating current. Eddy current loss occurs when induced currents circulate within the core material, creating local magnetic fields that oppose the main field. Both these losses increase with the frequency of the current. Thus, higher frequency harmonic currents can lead to considerably higher core losses, reducing the transformer’s efficiency and causing it to overheat, which can shorten its lifespan. See extra information at https://www.canwindg.com/products-20763.
As one of the best electrical equipment manufacturers & suppliers in China,Canwin specialized in transformer electrical equipment, our electrical equipment including cut to length lines, slitting lines and foil winding machines manufacturing.Electrical equipment mainly used as the iron core of various motors, generators and transformer equipment.Electrical equipment manufacturers and suppliers are currently focusing on sustainability, as global power grids must be updated to accept new forms of renewable energy, as well as IoT and enhanced communications platforms. Regardless of the specific application, electrical equipment is paired with detailed instructions for installation & maintenance and is supported by customer support services to ensure that the machine works as intended.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
Adopt energy-saving measures: During the operation of the transformer, energy-saving measures can be adopted, such as adopting a high-efficiency cooling system, reducing the load rate of the transformer, optimizing the operation scheduling of the transformer, etc., to reduce energy loss and improve efficiency. Regular maintenance and overhaul: Regular maintenance and overhaul of transformers can maintain the normal operation and stability of transformers, thereby reducing energy loss and improving performance. Choose the appropriate transformer connection method: Different connection methods of the transformer will also affect the performance of the transformer. When choosing a transformer connection method, the optimal connection method can be selected according to actual needs and load characteristics to improve efficiency. To sum up, improving transformer efficiency can be achieved by optimizing design, selecting high-quality materials, adopting energy-saving measures, regular maintenance and overhaul, and selecting appropriate connection methods. In practical applications, various factors need to be considered comprehensively to select the most suitable method for improving performance.
Transformer application of aluminum foil to make dry type transformer has small volume, light weight, good insulation performance, flame retardant, no pollution, little partial discharge, moisture proof, stable and reliable operation, low noise, low maintenance cost advantages, in the high-rise building, underground facilities, business center, residential, hotels and humid coastal areas and other applications.Want to konw composition of aluminum foil, please contact Canwin, one of the best copper foil suppliers & manufacturers in China, specialized in aluminium copper foil and transformer copper foil for over 20 years. With the rapid development of laser machines technology and equipment, it is more and more widely used in various fields. At present, most hardware products still use argon arc welding and other welding methods in production and processing.
The company mainly produces 150 model oil-type transformercore shearing equipment below 1 600KVA, 300 model dry type transformer core shearing equipment below 6300KVA, 400 model special transformer core shearing equipment below 12500KVA and 600 model special transformer core shearing equipment below 63000KVA. 800 model extra transformer core shearing equipment, 1000 model extra transformer core shearing equipment, the type 1250 model CRGsilicon steel CNC slitting machine, and the dry type transformer core under 110KV automatic cutting and laminated processing center, oil transformer core automatic cutting robot automatic lamination processing center, reactor cutting center below 35Kv, 220KV high voltage transformer tc. CANWIN hire famous designer in Europe as our senior consultant, and germany Siemens as our strategic partner. The products have formed 5 series and more than 50 specifications.
As a result of mutual inductance, a transformer produces a transformed voltage or current when the magnetic flux produced by one winding (primary winding) links with another winding (secondary winding). There is a magnetic coupling between these two windings, and they are electrically isolated. In addition, magnetic reluctance is also known as opposition to magnetic flux flow. If, for example, the magnetic flux produced by a primary winding passes through air or any nonferrous material in order to reach a secondary winding in a transformer, it would result in a reduction in magnetic flux. Due to the high reluctance of air or nonferrous materials, it will reduce magnetic flux. Discover more information on canwindg.com
Energy management system, which uniformly allocates and manages the wind energy, photovoltaic, power grid, battery system and distribution system of micro grid, so as to achieve energy efficiency and high-quality energy allocation. The remote cloud platform and mobile terminal can optimize the system through big data analysis, while reversing the relevant information and operation status to the users’ mobile phone. Containerized Energy Storage System is a complete, self-contained battery solution for a large-scale marine energy storage. The batteries and converters, transformer, controls, cooling and auxiliary equipment are pre-assembled in the self-contained unit. Advantages of containerized power systems: customization, scalability, stackable and cost effective.
Dry-type transformers are widely used in local lighting, high-rise buildings, airports, dock CNC machinery and equipment, etc. Simply put, dry-type transformers refer to transformers whose iron cores and windings are not impregnated with insulating oil. The relevant technical parameters of dry-type transformers include: Rated capacity (kVA): The capacity that can be delivered during continuous operation at rated voltage and rated current. Rated voltage (kV): The working voltage that a transformer can withstand during long-term operation.
Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer.
Oil immersed transformers are the most commonly used equipment mainly because of their simple structure and reliable operation. It has faster heat dissipation, uniform conduction, and better insulation performance than the dry-type transformer.Oil transformers are used in power distribution or electrical substations. Their transformer core and coils are immersed in oil, which cools and insulates. Oil circulates through ducts in the coil and around the coil and core assembly, moved by convection.