Posted by John Concrane on August 24, 2024 in Business
Lead frames manufacturer in 2024: Dongguan Fortuna was established in 2003. It has a factory area of 16,000 square meters and 260 employees. It is a production enterprise specializing in precision metal stamping parts, precision CNC processing, injection molding and product assembly. In 2022,Our company has established a Japanese Office. Company has obtained IATF16949:2016, ISO14001:2015 and ISO 9001:2015 quality system certificate. Products are widely used in home appliance, communication equipment, auto parts, new energy vehicles and aviation filed. Product quality and affordable price won the praise of customers. Products are exported to Japan, USA, Germany, the Czech Republic, Hungary, Norway and other countries. We adhere to the business philosophy of “stability, integrity, innovation” and look forward to working closely with all trading partners to make progress together. Find additional info on https://www.dgmetalstamping.com/what-is-stamping-in-car-manufacturing.
Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.
We usually use high-speed steel, cold work die steel, hot work die steel, carbon tool steel, etc., which have the characteristics of high hardness, high heat resistance, high strength, high tensile strength and toughness, and are widely used in various types of mold parts Processing, including forging dies, high-speed cutting, milling, etc. At present, our company has 7 Mitsubishi slow wire cutting machines with a processing accuracy of 0.002mm. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds, focusing on controlling the precision of the products.
Recycling and Reusing Material: Implementing a recycling and reuse strategy for scrap materials can reduce costs. Recycling metal chips and reusing material where possible can lead to significant savings, especially in high-volume production. In summary, designing for CNC machining involves careful consideration of materials, tolerances, geometries, and tooling. By following best practices and incorporating specific design features, you can optimize the machining process and produce high-quality parts efficiently. Read more info at https://www.dgmetalstamping.com/.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.